The customization process for non-standard automation equipment that you need to understand

Non standard automation equipment is a specialized equipment customized according to customer needs. Compared to standardized equipment, non-standard automation equipment is more in line with the actual needs of customers, and has higher production efficiency and accuracy. This article will introduce the process of customizing non-standard automation equipment to help customers better understand the process and methods of customizing equipment.

1、 Requirement analysis

Before customizing non-standard automation equipment, it is necessary to conduct a comprehensive analysis of the actual needs of customers. Firstly, it is necessary to understand the customer's product type, production volume, processing flow, and technical requirements. Then, based on this information, determine the technical parameters of the equipment such as function, efficiency, accuracy, and stability.

2、 Scheme design

Scheme design is the core link of non-standard automation equipment customization. In the design process, it is necessary to fully consider the customer's needs and various technical requirements, and find technical paths and solutions. The scheme design includes multiple aspects such as mechanical structure design, electrical control design, software program design, and equipment supporting design.

3、 Raw material procurement

After the design of non-standard automation equipment is completed, various standard parts, specialized parts, and raw materials need to be purchased. The procurement of raw materials needs to ensure the quality and supply cycle of materials, and ensure the smooth production of equipment.

4、 Manufacturing and processing

Manufacturing and processing are the core of the production and manufacturing process. Production and manufacturing require overall coordination of multiple aspects such as mechanical structure and electrical control. Among them, processing and assembly are the main contents of production, and it is necessary to ensure the quality and production cycle of equipment assembly.

5、 Equipment debugging

After completing the manufacturing of the equipment, it is necessary to carry out equipment debugging and testing. Equipment debugging requires conducting various performance tests to ensure that the effectiveness and performance of the equipment meet the customer's requirements and design requirements.

6、 Equipment installation and commissioning

After the equipment debugging is passed, it is necessary to install and debug the equipment. Equipment installation and debugging include on-site installation and debugging, system software installation and debugging, and equipment operator training. Ensure the normal operation of the equipment at the customer's site.

7、 After sales service

Customization of non-standard automation equipment not only needs to consider the manufacturing and debugging of the equipment, but also needs to provide comprehensive after-sales services. After sales service includes equipment maintenance, equipment upgrading, equipment fault handling and technical training. For customers, after-sales service is very important as it can ensure the normal use of equipment and production efficiency.

In short, customization of non-standard automation equipment is an extremely complex and cumbersome process that requires the coordination and cooperation of various links in order to manufacture equipment that meets customer needs. When customers choose non-standard automation equipment customization manufacturers, they need to consider what aspects, including customization experience, manufacturing capabilities, after-sales service, etc. Only through scientific processes and methods can high-quality non-standard automation equipment be manufactured.